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Oil Sands & Petrochemical

Not sure which solution fits your needs? Contact Your Rep

Overview

Cleaver-Brooks can custom design, manufacture and maintain a range of boiler systems commonly found in oil and gas refineries and petrochemical plants, built to tolerate substantial upsets in water quality, heat flux, and flow.

Cleaver-Brooks has set the standard by which boilers are measured in the Oil Sands industry. On any mining or SAGD project from 3,000 BPD to 150,000 BPD, we will custom design, manufacture, and maintain a solution built to your specs that will maximize efficiency and reliability. We have a designated engineering/R&D team fully dedicated to innovating packaged boiler systems used in SAGD. This has lead to systems that are the most cost-effective and efficient to install, operate, and maintain. And of course, only Cleaver-Brooks can offer complete boiler systems, from fuel inlet to stack outlet, that are completely designed, engineered, manufactured, and integrated by one company.

Explore our product selector by using the tabs to choose the options appropriate for your needs. Begin with Boilers, and choose your option with the "Select" button. Consider selecting multiple products within each section as several options may fit your needs. Then go to Your Complete Solution to see a summary.

Boilers

Whether you choose a Firetube or Watertube, large or small capacity, you’ll still get the unprecedented Cleaver-Brooks quality you demand. Consider selecting multiple boilers as several options may fit your needs. Choose your option(s) with the "Select" button and then click Burners.

Forced-Circulation OSSG D-Style Elevated Drum Modular Slant-VC
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FC-OSSG

Oil Sands Steam Generator

  • Saturated steam
  • 150,000 to 500,000 lb/hr
  • Natural gas, #2 and #6 oil, propane, digester, combination
  • Design pressure up to 2,500 psig
  • Available to less than 7 ppm NOx, Ultra-Low CO
D-Style Elevated Drum

Industrial Watertube Boilers

  • Steam, temperatures to 1,050°F
  • 200,000 to 500,000 lb/hr
  • Natural gas, #2 and #6 oil, combination
  • Design pressure up to 1,500 psig
  • Available to less than 7 ppm NOx, Ultra-Low CO
Modular IWT

Industrial Watertube Boiler

  • Steam, temperatures to 1,050°F
  • 200,000 to 1,000,000 lb/hr
  • Natural gas, #2 and #6 oil, alaternative fuels, combination
  • Design pressure up to 1,500 psig
  • Available to less than 7 ppm NOx, Ultra-Low CO
Slant

Heat Recovery Steam Generator

  •  Steam flow 10,000 to 150,000 lb/hr 
  •  Steam pressures up to 2,300 psig 
  •  Steam temperatures to 1,050°F 
  •  Available to less than 2 ppm NOx 

Burners

Every Cleaver-Brooks burner is designed and built to increase your boiler’s efficiency and decrease emissions. Choose your option with the "Select" button and then click Controls.

NATCOM Specialty Burner Systems ProFire®-MTH Series NATCOM Duct Burner ProFire®-XL Series
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NATCOM Specialty Burner (3) 162x129

Specialty Systems

  • Steam and hot water applications
  • 50 to 400 MMBTU
  • Natural gas
  • Available to <15 ppm NOx, <100 ppm CO
  • Especially for thermal process
MTH

Forced Draft Burner

  • 2.5 to 16.0 MMBTU
  • 60 to 380 HP
  • Natural gas or propane 
  • Low NOx achieved without FGR
NATCOM Duct Burner

Duct Burner

  • Steam applications
  • 10 to 500 MMBTU
  • Natural gas and propane
  • Available to <7 ppm NOx, <50 ppm CO
  • Supplements turbine in heat recovery steam generator (HRSG) applications
ProFire-XL

Large, Forced Draft Burner

  • 37.8 to 92.4 MMBTU input range
  • 900 to 2,200 HP
  • Gas, oil, combination
  • Available to <9 ppm NOx

Controls

Ensure your system runs at peak efficiency with our integrated boiler room controls. Regardless of your boiler system, there's a control that will complement it. Choose your option with the "Select" button and then click Heat Recovery.

NATCOM Custom Control Systems Hawk 5000
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NATCOM Custom Control Systems

Completely Custom Control

  • Custom control systems saves energy
  • Completely custom PLC control
  • Color touch-screen controls
  • For highly specialized applications
  • For any size boiler or application
Hawk 5000

For Standard Industrial Watertube Conversions

  • Save fuel
  • Parallel positioning, full metering or single point
  • Optional oxygen trim and variable-speed drive
  • Control economizers and other equipment
  • 10” color touch-screen interface, PLC-based

Heat Recovery

Allow your boiler to run more efficiently and reduce fuel usage with economizers and heat exchangers. Consider selecting multiple products as several options may fit your needs. Choose your option(s) with the "Select" button and then click Water Systems.

CRE Economizer C2X Economizer Flash Tank Heat Recovery Blowdown Heat Recovery
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Stack Economizer

Rectangular Design

  • Steam or hot water applications
  • Saves energy by capturing waste heat
  • Preheats boiler feedwater
  • Boilers up to 2,200 HP
  • Accommodates all boiler design pressures
Condensing Economizer

Condensing Economizer

  • Steam applications
  • Captures more energy than a stack economizer
  • Ideal for larger boilers
  • Boilers up to 2,200 HP
  • Accommodates all boiler design pressures
Flash Tank

Model AHR

  • For steam applications
  • Captures waste heat from blowdown process
  • Preheats cold makeup water
  • Up to 22 gpm blowdown
  • Up to 180 gpm makeup
Blowdown Heat Recovery

Capture Waste Heat

  • For steam applications
  • Captures waste heat from blowdown process
  • Maintains desired level of total dissolved solids (TDS)
  • Up to 22 gpm blowdown
  • Up to 180 gpm makeup

Water Systems

Increase the safety, reliability and life of your boiler with water treatment and feed and recovery options. Consider selecting multiple products as several options may fit your needs. Choose your option(s) with the "Select" button and then click Exhaust Solutions.

TrayMaster Deaerator Surge Tank Boiler Feed System Water Softeners
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TrayMaster Deaerator

Models: TMV & TMH

  • Steam and hot water applications
  • Removes oxygen from feedwater
  • Vertical or horizontal tray column design
  • Model TMV: 30,000 – 500,000 lb/hr
  • Model TMH: 500,000 – 1,000,000 lb/hr
Surge Tank

Model SRG

  • 300-3,600 Gals.
  • Steam and Hot Water applications
BoilerFeedSystem

Model BFS

  • Atmospheric pressure
  • Steam and Hot Water applications
  • Up to 1,000 gallons
SMR

Models: SMR & FMR, FSE & SSE, CRS

  • Steam and hot water applications
  • Sized from 20,000 to 1,500,000 grains exchange capacity
  • Flow rates from 2 to 450 gpm
  • Tanks of FRP plastic or steel
  • Compatible with all boiler applications

Exhaust Solutions

Enhance your boiler system with the exhaust stacks featuring the latest in combustion gas venting engineering and technology. Choose the option below with the "Select" button and then click Your Complete Solution.

Freestanding Stacks Installation-ready stacks for condensing boilers
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FreestandingStack

CBS

  • Factory-welded joints
  • Available in carbon steel, COR-TEN® steel and stainless steel
  • High temperature insulation
  • Metal jacket is available as an option
SpecialGasVents

CBH

  • Exclusive Male/female slip-type jointing system
  • Stainless steel material
  • Full range of accessories
  • Laser welding
  • Industrial, institutional and commercial application

Your Complete Solution

Based on your product selections, we’ve developed the following complete boiler room solution to fit your needs. Of course, building a boiler system is more complex than this, and nothing quite compares to the knowledge and expertise of your local Cleaver-Brooks representative. Your specific requirements may include multiple boilers, hybrid systems, or any number of additional accessories, all available from and manufactured by Cleaver-Brooks. Save your complete solution and then contact your rep to review and begin customizing it today.

 

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